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WB Aliphatic Isocyanate Prepolymer
WB Aliphatic Prepolymer is designed to be used in water-dispersible formulations. It may be used in many variations of an extremely tough optically clear weather resistant UV stable water-borne coatings. It exhibits excellent durability regarding resistance to abrasion, chemicals and sunlight.
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WB Aliphatic Prepolymers (WB APU Series)
WB APUs are a new family of water-based aliphatic prepolymers using 2K WB polyurea technology. The proprietary isocyanate prepolymers are designed to be reacted with our water-based polyols to produce high strength UV resistant coatings while enhancing other properties such as abrasion resistance, adhesion, tensile strength and extended gel, tack free times and wet-out times. These solvent-free polyisocyanate prepolymers are offered in specific NCO content grades to deliver the desired properties of your end products and formulation requirements. Please contact our engineering group for customization solutions for your specific requirements.
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WetSkin Epoxy Primer
WetSkin Epoxy is a superior slow-setting zero-VOC 100% solids epoxy primer formulated specifically for damp, humid, wet or underwater application conditions. It provides excellent adhesion to cold underground concrete surfaces. It provides good chemical and anti-corrosive resistance against water, mineral acids, alkalies, hydrocarbons and solvents. The unique nature of this epoxy permits its use in extreme environments such as underground concrete facilites, nuclear plants, vaults, water water treatment plants, water and chemical containment facilities, tunnels, industrial chemical plants and fresh water environments.
WetSkin is formulated in as a semi-rigid colorable low odor coating system to accommodate surfaces which exhibit a small degree of flexibility while delivering excellent impact strength. This primer coating may also be used to coat metal, wood, fabrics and composite substrates. Its heavy-duty performance characteristics enable it to be used with many types of construction, precasts, wet-floors or repairs producing an adhesion promoter for many super-polymer elastomers or topcoats such as StormSkin™, BlastSkin™, FireSkin, ChemSkin or family of ClearSkin products.Please contact our technical support group for specific material systems, substrate application procedures, application equipment, recommended safety gear and clean-up procedures. Refer to MSDS for material and safety standard procedures.
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WB ClearSkin
WBClearSkin is an extremely tough optically clear weather resistant UV stable 2K water-borne coating. It exhibits excellent durability regarding resistance to abrasion, chemicals and sunlight. This rugged material is designed to handle industrial floors, heavy traffic and stain-resistance. Given its hard shell, penetrating nature, cleanability and anti-microbial additives it is used in hospitals, food processing plants, food storage facilities, aircraft hangers, subway walls and other demanding surfaces requiring high performance protective characteristics. It maintains superior dry film hardness to protect against wear providing long-term ease of maintenance. This material may also be color tinted to match solid or translucent color systems only using SuperSkinSystems™ colorants. Levels of added color may provide decorative translucent to opaque appearances. WBClearSkin may be used over a host of diverse types of substrates such as concrete, brick, stone, metal, wood and composites.
WBClearSkin is primarily used as an industrial/commercial floor coating. It has many other diverse uses including parking decks, exterior siding, residential garage floors and other exterior/interior applications. It may also be used as stone/paver sealer and topcoat, wood and concrete primer and/or decorative textured colored finish as it supports aggregate broadcasts. See color textures chart here.There are 2 versions of the formulation to provide either a glossy or a matte finish.
WBClearSkin may be applied by a standard air-less spray equipment, roller or brush. Substrate surfaces must be clean/dry, free of contaminates and loose dust. SuperSkinSystems offers superior-cleansing enzyme agent materials to help loosen and degrease fatty oil impregnated surfaces to aid in preparatory efforts to provide a properly prepared substrate surface. These bio-enzyme cleaners deliver extreme deep cleaning to pre-existing machine-finished concrete surfaces. This surface coating system dries to a hard clear walk-on protective finish in 12 hours and fully cured withing 72 hours depending on drying conditions. Two (2) coats are recommended using a 2-3 hour re-coat window without abrading the surface. -
WB Jet Epoxy
WB Jet Epoxy is a water-based epoxy curing agent that lets you create unique microporous systems that are breathable and water vapor permeable preventing delamination and blistering. This means floors can be laid and returned to service quickly, without the extra costs involved with reducing moisture content of the concrete. It is based on a polymeric emulsion and, as a result, provides superior performance for a wide range of applications. It has been developed primarily for use with liquid epoxy resins, out-performing solid emulsion-based systems by offering the capability to formulate systems with zero VOC and without resin emulsifiers.
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WB Acrylic Modified Polyol
WB Acrylic Modified Polyol is designed to be used in 2K waterborne coating formulations. This line of friendly no-VOC aliphatic polyols combine a unique combination of properties which lend themselves for use in exterior weather resistant applications. These polyols exhibit excellent durability regarding resistance to abrasion, chemicals and sunlight when mixed with an isocyanate crosslinker. They may also create an optically clear high gloss or matte finish which is available in rigid or flexible versions. WB Acrylic Modified Polyols materials may be color pigmented to for solid or translucent appearance.
These acrylic polyols deliver up to 70% solids content and are available in fast drying or slow drying formulations resulting in mix ratios of eithr 2B:1A or 4B:1A. These polyols are intended to be used with polyisocyanate crosslinkers with mid to high degrees of %NCO such as WB Aliphatic Prepolymer-16 or WB Aliphatic Prepolymer-23. SuperSkinSystems offers a large range of WB Aliphatic Prepolymers form many customized coating formulations.
Recommended storage conditions are to protect from frost and high heat, temperature range: 45-95 F (7-35 C) and kept in tightly closed containers no longer than 12 months. KEEP FROM FREEZING. Please refer to MSDS for Product Safety and Regulatory information.
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ToughTruck™ Bedliner
ToughLiner is an industrial abrasion resistant spray coating to be used on demanding surfaces such as automotive, marine and industrial linings. It provides excellent chemical, moisture and UV resistance. It is a two component 100% solids polyurea formulation containing no VOCs and is designed to deliver excellent adhesion and optimal curing in very cold to hot climates. It may be used directly on clean metals, fiberglass, concrete and masonry. A primer may also be required depending on particular substrate.
ToughLiner is applied by 2K high pressure plural component pumping machine. It delivers a 15 sec gel time with a 24 hour cure time to return to harsh service. It is available in Black and Dary Gray. Its finished surface may appear textured by applying a final fog-spray technique. It retains a wide functional temperature range and flexibility from -20F to 150F.Please contact our technical support group for specific substrate application procedures, equipment, safety gear and clean-up kits. Refer to MSDS for material and safety standard procedures.
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Saddle Foam
Saddle Foam is a unique fast-build 2-component multi-purpose 3.0 pcf structural foam designed specifically for pipeline trench retainment and pipe saddle suspension applications. This tough foam provides excellent uniform cellular foaming to quickly build high strength rigid barriers. The cured foam is hydrophobic, tough and resilient to cracking. It provides excellent bonding to many porous and non-porous substrates such as concrete, metals, fiberglass etc. Specific formulations may be obtained to properly fit demanding applications. Please contact our technical support group for specific substrate application procedures, equipment, safety gear and clean-up kits. Refer to MSDS for material and safety standard procedures.
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Roto-Molding Resins
RotoMolding Resins are specifically formulated 2-component 100% solids hybrid polyurea-based material designed to produce dimensionally stable, structural hollow part moldings. This material is normally batch-mixed and poured into hollow room-temp mold. Solidification times may be tailored to accommodate large part or intricate moldings. Casting material is normally applied at room temperature. Resins may be colored-tinted as well as durometers may be formulated to range from 60A-75D. Resins may be neat or filled to meet material shrinkage requirements (1% to 0.5% respectively). Material formulations functional operation temperatures may be formulated to range from -20°F to 200°F.
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Rapid Soil Stabilizer
Rapid Soil Stabilizer is a long-lasting UV stable 1-component cross-linked waterborne formulation delivering excellent chemical and water resistance. It is designed specifically for controlling heavy dust areas generated by aircraft, road traffic, construction site and areas prone to high gusting winds. Superior performance is achieved when the micro-polymers coalesce as water dissipates from the carrier system. High strength bonding forms between the soil and aggregate particles. The water-resistant co-polymer matrix dries clear and transparent leaving the natural landscape appearance.
Soil, sand and and harsh dust control are the primary applications for this engineered polymer. The micro-penetrating nature of this 30% solids material promotes its use for priming and sealing of masonry, wood, stucco and other porous substrates. This material may also be used as a primer in many SuperSkinSystem’s coating applications.
Rapid Soil Stabilizer is a spray applied solvent-free low viscosity dispersion which dries clear and flexible in 1 hour at room temperature. The product is odorless, non-hazardous, non-flammable and environmentally safe. Color pigments may be added to visually determine when re-coating is necessary. It is non-tracking, non-leaching and animal safe. It will not wash away with rain once cured continually providing a superior micron dust-net.
For technical assistance, please give our Customer Service/Tech Support Group a call at 404-216-4711 or 336-601-6005. Please refer to MSDS for material and safety standard procedures.
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Rapid 1K
Rapid 1K is an aliphatic 1-component waterborne formulation delivering good chemical and water resistance while providing good abrasion resistance and fast-setting properties. It is designed to be used as a primer or topcoat sealer. This material is 42% solids and can be used on porous and non-porous substrates. This material is available in flexible, semi-flexible or rigid film.
Rapid 1K is an air-dry system where it is normally roll applied. This low viscosity dispersion dries clear and flexible in 10-15 minutes acquiring full-cure in 24 hrs or maybe forced dried at elevated temperatures. Rapid 1K-Topcoat is available in medium to high elongation formulations where flexibility is demanded. The high-flex version provides up to 600% elongation with a tensile strength of 2400 psi while the the medium-flex allows for 100%. Pigments and thickener additives may also be included to enhance its use.
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Rigid Building Foams
Rigid Building Foams offer a unique blend of properties which yield excellent mechanical and thermally efficient structures. SSFR foams deliver high compressive/shear strength, insulating capacity, overall toughness and impact resistance. Their high performance strength to weight ratio densities produce a wide range of applications for very diverse industries. As an energy saving material yielding very high insulating values, paralleled with its sound absorbing capability it has seen much use in the architectural and construction industries. Rigid foams are applied in spray or casting formats. Pour casting diversifies its uses to the areas of consumer products manufacturing, mold making, marine docks, flotation, void fill, artwork carving and many industrial and commercial industries. SSFRs may be subsequently color top-coated, textured and clear coated to handle extensive outdoor rugged environments using the ClearSkin system. These materials maintain dimensional stability and will not deform or distort within operating temperature of -100F to 200F. Fire retardant formulations are used in structural public buildings and warehouses. Installation cure times range from 30 sec. to 30 min. depending on application method (spray vs. pour), ambient temperature and humidity. Pour foam applications require longer cure times and caution must be taken for large castings due to inherent exothermic reaction process. SSFRs utilize a standard 2-component liquid pumping machine for both the spray and pour methods of dispensing. Volumetric expansion of SSFR may be formulated up to 140x relative to its original volume depending on required application densities. Densities of 2-3 pcf have been tested to MIL-P21929C.
The Rigid Building Foams are water or gas blown (245 or Pentane) fast-set materials typically used for air-tight insulation applications due to their closed-cellular nature. These foams are premium building products which contribute structural integrity with moisture, air and chemical vapor barrier integrity. High insulating values are attibuted with these foams and as such are commonly in roof, wall and floor insulation applications, commercial freezers and all energy saving applications where high thermal insulating requirements are mandated. Values vary relative to foam densities. Foam coverage per sq.ft. will vary relative to the density also as governed by expansion characteristics, the ambient spray temperature and the substrate temperature.
Please contact our Customer Service and Technical Support Group for any questions or to provide direction with specific selection of a material system, questionalable target surfaces, operational procedures, material pumping/spray machines, spray/pour guns, safety protection gear and clean-up kits.
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Primer 28 (Rigid or Flex)
Primer 28 is a one-component primer used primarily for concrete substrates and other inherently dust prone applications. It is available in Rigid or Flexible formulations. It is a moisture-cure solvent based polyisocyanate which is reduced 3:1 using Xylene, Naptha Aromatic 100, Butyl Acetate or MEK. This primer may be also formulated with zinc to provide galvanic protection when used in industrial metal assemblies. It is ideal for polyurea or polyaspartic topcoats which require high performance adhesive characteristics. It is normally used in demanding environments such as coastal marine, industrial chemical processing and oily water treatment plants where superior adhesion is required. Top-Coats include SuperSkinSytems’ polyurea coatings as well as other top coating systems such as uethanes, enamels or acrylics. If application surface retains extensive corrosion, normal forms of media blasting is recommended to create a secure surface preparation. PRIMER 28 is applied in thin coats and quickly flashes off to a dry-tacky touch in minutes depending on relative humidity and temperature. If the primer becomes totally dry or exceeds the max working application window of 24 hrs then a quick recoat will be necessary. Top coating must be applied to the primer while in a tacky wet to tacky dry state.
Please contact our technical support group for specific substrate application procedures, equipment, safety gear and clean-up kits. Refer to MSDS for material and safety standard procedures.
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Pouring Foams
Pouring Foams are a family of rigid water-blown foams designed especially for pour casting into molds to create very intricate very diverse parts. These pouring foam formulations may be custom blended to offer unique mechanical, thermal, non-burning, high compressive/shear strength properties along with specifically designed reactivity molding times such as creme time, gel time, tack-free and overall cure time. SuperSkinSystems offers these properties in a wide range of foam densities. Typical density pouring foams ranges from 2-10 pcf. These foams may also be colored and/or include bio-based polyols to be considered “a green product”. These pour casting foams are seen in a variety of applications in very diverse industries such as architectural wall and decorative part moldings, furniture and toy markets, specialty part moldings etc. Densities of 2-3 pcf have been tested to MIL-P21929C.
Please contact our Customer Service and Technical Support Group for any questions or to provide direction with specific selection of a material system, questionable target applications, operational procedures, material pumping/pour machines, safety protection gear and clean-up.
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Pole-Setting Rigid Foam
Pole Setting Foam is designed specifically for fast-setting structural pole-setting applications such as utility/telephone poles, flag poles, fence posts, etc. It is a tough 100% solids non-hydrophilic 6 pcf foam formulation exhibiting 100 psi compressive strength to provide secure fast-installations. The foam may be used directly in holes which contain a water volume of less than 5% of the total hole volume. It delivers excellent chemical resistance and may be applied in dirt having a wide pH range. For special applications a 9.0 PCF density is also available with the same characteristics, but higher compression strength.
Pole-Setting Foam is mixed 1:1 using a hand-held drill jiffy mixer until both components mix into a uniform color (approx 1min). It is then poured directly around the pole into the surrounding hole which obtains a firm material set-up within 15 minutes. The foam may be covered with dirt immediately after it becomes rigid to the touch. It will not be damaged by rain after this point. Material reactivity time may be adjusted to accommodate specific demanding application environments if requested. Please contact Customer Service/ Tech Support for application recommendations and procedures.
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MACE-Hard
MACE-Hard is an aliphatic 1-component waterborne formulation delivering excellent chemical and water resistance while providing good abrasion resistance and fast-setting properties. MACE-Hard is also available without solvent. This material is designed to be used as a tough exterior topcoat, sealer or as an underlying penetrating primer. The penetrating nature of these materials promotes its use for direct topcoating on porous and non-porous substrates masonry, wood, non-glazed tile, stucco, metal, composites and certain polymers. This material may also be used as a primer in many SuperSkin System’s coating applications. MACE-Hard is an air-dry system where it is normally spray or roll applied. This low viscosity dispersion dries clear in 10-15 minutes acquiring full-cure in 24 hrs or maybe forced dried at elevated temperatures. Acrylic color pigments and thickener additives may also be included to enhance its widely diversified use.
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Continuous Panel Laminator
SuperSkinSystems has developed a continuous foam panel laminating machine to produce foam boards for a variety of applications. This machine technology combined our foam chemistry technology may accommodate board stock widths as wide as desired utilizing multiple dispensing heads and increased conveyor units heads continuous 30″ wide board stock which may incorporate a host of outer skin materials and inner reinforcement materials sandwiched together using our RigidBuildingFoams or FireSkinFoams. These matrix foaming core materials may also be Bio-based and available in densities ranging from 2-30 pcf. The outer skins of the continuous panel may include a wide range of materials such as cardboard, wood, plastics, canvas, fabrics, metals and woven reinforcement cloths. Inner laminate materials such as Basalt, S-glass, Carbon or Kevlar fibers may also be incorporated into the panel to be used as structural reinforcements. Panels lengths may be cut to any size and widths may be narrowed down to just a few inches for specialized applications. Panels thickness may range from 0.25-4.0 inches.
Click here to view full model Decorative Panels may be achieved by color top-coating and sequential color texturing. Panels may be secondary coated with any SuperSkinSystems materials for desired specifications. Structural Panels used in flooring applications may be coated with our Non-Skid system or coated with our high dielectric coating to arrest electrical conduction. These lightweight very high strength panels utilize non-hydroscopic foaming cores to allow for exterior use. Typical panel uses include floors, walls, ceilings, roofs, exterior signage, decorative interior design, displays, furniture, structural reinforcing spars, boat transoms, firewalls, shielding, etc.
Given the diversity of materials which may be integrated into this Panel Composite and/or the selection of applied high-performance exterior coatings, these panels offer extraordinary characteristics which lends themselves into many diverse and demanding applications. For assistance in the selection of a panel construction and its application, please call or email our Technical Support Group.
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BallisticSkin™ Polyurea
BallisticSkin™ super-polymer technologies are designated into 3 groups: BS-NEAT, BS-LAM and BS-SM. BS-NEAT may be cast optically clear to a thickness of 1.25″ (31mm) to handle intense hand gun fire at close range with fire-power from multiple rounds of 44 magnum, 9 mm and 45 caliber bullets. As shown in shown Fig. 1 a couple of 45 caliber bullets were stopped at a depth of .375″ into BS-NEAT at close range. BS-LAM is specificially designed for composite builds using numerous inner members such as ultra hard steels, ceramics, kevlar fabrics and ultra-dense engineered thermoplastics. BS-SM is an ultra tough energy absorbing skin used primarily in shrapnel mitigation.
BallisticSkin super-polymer materials are capable of absorbing very high impact energy, extremely high tear resistance and can withstand high heat capacities whereby demonstrating ultimate toughness. The spray version of BallisticSkin (BS-SM) is used to strengthen a variety of military grade substrates used for tranportation vehicles, armorment assemblies and structural building reinforcement as shown in Fig. 2 where BS-SM is sprayed on a high strength very hard steel (Brinnel 60-65) panel at a thickness of 3.6 mm. Shown from the back side, the left hand side shows the dark green BS-SM super-polymer coating strenghthening the hard steel keeping it from shattering into shrapnel and panel failure cracking.
Generally, BallisticSkin™ super-polymers are used in some type of ballistic shielding applications. These materials may be applied to many types of structural substrates which include high strength steel, 6061 Aluminum, high-strength composites, wood laminates, reinforced masonry and concrete. These unique materials provide extreme protection for safe-houses, personnel vehicles, government buildings, armed outposts and special aircraft. For specific applications, please contact our technical support group.
Sprayed samples must be aged 30 days at room temperature prior to shooting.
Please call or email our Technical Support Group for any questions regarding material, application or prospective uses.
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BlastSkin™
BlastSkin™ polyurea is a high strength energy absorbing super-polymer designed to deliver extensive elastomeric resiliency when subjected to explosive energy forces. This military grade formulation possess extremely high material tear strengths, exceptional abrasion and superior toughness. When subjected to an exothermic explosion, the super-polymer’s molecular geometry is pushed to a very high energy state enabling it to absorb the kinetic energy of the blast’s shock wave. It will provide containment of its underlying fractured substrate peventing the debris of shrapnel fragments. Military testing has demonstrated blast pressure rates in the order of 250 psi/ms performance at 0.25″ thickness. See BlastSkin Test Blast Movie
BallisticSkin™ is constructed as a NEAT super-polymer or as a composite fabrication. Material thicknesses of the super-polymers are dictated by the requ ired level of protective performance along with application specific required substrates. Typical material substrates include very high strength steel, 6061 Aluminum, UHMW engineering polymers, fabric composites, ceramics, masonry and concrete. Please contact our technical support group for specific substrate application procedures, spray machines, safety gear and clean-up kits. Refer to MSDS for material and safety standard procedures.
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ChemSkin™ Polyurea
ChemSkin is an extremely tough, 100% solids, super-polymer formulations which stands up to high heat and provides excellent chemical resistance. ChemSkin provides excellent bonding performance, low surface friction, toughness and abrasion resistance. This unique super-polymer is designed to be applied as a fast-set spray with gel time of approximately 5-10 seconds. ChemSkin is available with flame retardants upon request. ChemSkin is a naturally caramel colored translucent coating which can be color tinted to produce translucent or opaque colors. This aromatic super-polymer is not UV stable and must be top coated with an aliphatic UV stable coating.
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StormSkin™
StormSkin™ polyurea is a very strong highly resilient super-polymer designed to aid in the protection of building infrastructures, pipelines, bridges, etc. This super-polymer is a derivative of BlastSkin™, a Military-Grade super-polymer, targeting extreme properties such as tear strength, impact and abrasion resistance. StormSkin is a non-breathable polyurea which eliminates water vapor transmission to underlying surfaces. This prevents metals to oxidize or rust under its impenetrable skin. It is used primarily to protect industrial infrastructures, waterproofing containment areas, steel frameworks, natural gas/oil pipelines, surge water walls, tanks reservoirs, rail cars, above and below ground piping, concrete and masonry waterproofing, heavy equipment coating, shipbuilding and harsh marine corrosive environments.
Engineering Technical Support Group for any technical questions regarding material, application or prospective uses.
Please call or email our Technical Support Group for any questions regarding material, application or prospective uses.
