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EpoxyInjection
EpoxyInjection is a 2-component, 100% solids, toughened low-viscosity epoxy injection formulation specifically designed for in-place resin injection for cracked concreted structures such as dams, locks, canals, power plants, water reservoirs, water treatment facilities, foundations, parking garages, aqueducts, etc. This low viscosity epoxy is pumped into holes and cracks to create waterstops in weakened concrete infrastructure systems. It provides excellent adhesive characteristics while exhibiting good chemical resistance, water infiltration and exfiltration resistance. It exhibits low odor emissions, 0% VOCs, long working time, excellent cure at low temperatures and high humidities, superior hardness and low viscosity for high-penetrating injection. This material will bond to concretes, masonary and metals.
Epoxy Injection may be applied using plural component mixing pumping systems or conventional pressure pot/mix systems at a 2:1 dispensing ratio. This 2K epoxy injection material adds strength or structrual preservation to the concrete system when fully cured. Its cure times may be adjusted for specific difficult applications. It conforms to ASTM C-881, Types I, II, IV adhesive, Grade-1, Class C and AASHTO M-235 specifications.
Please contact our technical support group for specific substrate application procedures, equipment, safety gear and clean-up kits. Refer to MSDS for material and safety standard procedures.
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70D Casting Resin
Casting Resin 70 is specifically formulated 2-component 100% solids polyurea-based materials designed to produce dimensionally stable, chemical resistant parts. This material may be pour cast, RIM injected molded or cartridge gun spray dispensed. Cured parts exhibit hardness of 70 D, excellent physical durability and chemical resistance. Casting Resin 70 reactivity is very fast with a 1-2 minute gel for fast manufacturing part cycle times obtaining full cure within 24 hours. Material shrinkage is 1%. Fillers may be added to reduce shrinkage and to provide other desired physical properties. Pigments are normally added to provide uniform appearance. Material functional operation temperature ranges from -20°F to 250°F.
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WB Aliphatic Isocyanate Prepolymer-23
WB Aliphatic Prepolymer-23 is designed to be used in water-dispersible formulations. It may be used in many variations of an extremely tough optically clear weather resistant UV stable water-borne coatings. It exhibits excellent durability regarding resistance to abrasion, chemicals and sunlight.
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ClearSkin
Clearskin is a 100% solid aliphatic roll on coating. There are two versions available as roll on.
- 12-15 minute pot life and set to touch in 30 minutes.
- 1 hour pot life and 45 minutes set to touch.
Both produce a clear hard high gloss coating. Both 1&2 can be supplied in colors and both have excellent chemical and UV resistance. #1 has been found to have excellent electrical properties. 16 mils of coating can resist 10000 volts. Making it a great insulator.
Clearskin makes an excellent coating for steel, concrete, wood and marine applications. Its ability to cure fast with no VOCs reduces downtime to return to service. Clearskin has excellent water and chemical resistance to meet any condition. Clearskin is optically clear but can be pigmented and can have anti-corrosive additives if needed.
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Casting Resins
Casting Resins are specifically formulated as 2-component 100% solids polyurea-based materials designed to produce dimensionally stable high temperature, high impact, chemical resistant parts. Resins are available in both hard or flexible versions and provide a dent-scratch resilient class A part surface. Flexible Casting Resin may be pour cast, RIM injected molded or cartridge gun spray dispensed. Cured materials are extremely tough and exhibit excellent durability against abrasion and cleaning chemicals. Casting Resins deliver a 1-15 minute reaction time to provide enhanced part manufacturing cycle times. Depending on the hard or semi-flexible neat formulation the material shrinkage will range from .007-.010 in./lin. in. Fillers may be added to reduce shrinkage and to provide other desired physical properties. Pigments are normally added to provide uniform appearance. Material functional operation temperature ranges from -40°F to 180°F.
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ChemEpoxy
ChemEpoxy is a versatile fast low-temperature curing Novalac epoxy with excellent chemical resistance such as resistance to 98% sulfuric and 37% HCL acids. It provides superior resistance to water spotting, even under adverse conditions, and is DOT noncorrosive. This material is used in industrial flooring, chemically resistant tank linings, chemical handling equipment, chemical storage vessels and marine environments. It is used on metal, wood, fiberglass, concrete, masonry and other difficult to coat low temperature surfaces requiring a tough chemical resistant coating.
ChemEpoxy is 2-component mixture which may be applied using roller, brush or low-pressure pot spray. This material is to be used directly on clean dry contaminant-free surfaces and becomes tack free within 1 hour depending on ambient humidity and temperature. Full cure is achieved under normal drying humidity in 7 days at ambient temperature.
Please contact our technical support group for specific substrate application procedures, equipment, safety gear and clean-up kits. Refer to MSDS for material and safety standard procedures.
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WB Modified Polyols
WB Acrylic Modified Polyols are designed to be used in 2K waterborne coating formulations. These polyols when reacted with aliphatic isocyanates exhibit excellent durability regarding resistance to abrasion, chemicals and sunlight. They may also create an optically clear high gloss or matte finish which is available in rigid or flexible versions. WB Acrylic Modified Polyols materials may be color pigmented for solid or translucent appearance.
These 70% solids acrylic polyols are avaiable in 2 euqivalent weights. These polyols are intended to be used with WB aliphatic prepolmers such as WB Prepolymer-16 or WB Prepolymer-23. SuperSkinSystems offers a large range of WB Aliphatic Prepolymers form many customized coating formulations.
Recommended storage conditions are to protect from frost and high heat, temperature range: 45-120 F (7-49 C) and kept in tightly closed containers no longer than 12 months. KEEP FROM FREEZING. Please refer to MSDS for Product Safety and Regulatory information.
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5000-2.5 TRX Pouring Foam
5000-2.5 TRX pouring foam is a water-blown foam designed especially for pour casting into molds to create very intricate very diverse parts. This pouring foam is blended to specifically designed re-activity molding times such as creme time, gel time, tack-free and overall cure time. The foam contains a bio-based polyol. This pour casting foam may be used in a variety of applications in very diverse industries such as architectural wall and decorative part moldings, furniture and toy markets, specialty part moldings etc.
Please contact our Customer Service and Technical Support Group for any questions or to provide direction with specific selection of a material system, questionable target applications, operational procedures, material pumping/pour machines, safety protection gear and clean-up.
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BlastSkin II – Mine Safety
BlastSkin II- Mine Surface Protection System is a very strong super-polymer coating system designed to provide structural support while shielding against water and methane infiltration for all surfaces in the mine. This system provides high chemical, abrasion resistance, low fire and smoke meeting Class 1 ASTM E84, MSHA ASTM E162, Radiant Panel testing and MSHA IC-249 Flame resistance of solid products. The BlastSkinII protection system effectively delivers increases load bearing capacity and reduces localized failure points to defend against rupture and bursting. This high-strength composite structure provides added protection to mine workers, framework infrastructure and overall mine safety.
Mine Surface Protection System:
- Inject LeakStop into all surface cracks and voids.
- Spray structural FireSkin™ Foam (10 pcf) on mine surfaces (25mm).
- Apply BlastSkinII super-polymer over the structural FireSkin Foam (3mm to 6mm).
- Apply GlowSkin striping to walls (0.5mm).
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Aliphatic Prepolymers (APU Series)
The APU Series is a new family of HDI aliphatic prepolymers using polyurea technology. All prepolymers are monomer extracted to levels of 0.1%. The prepolymers are available from 6% to 20% NCO. Specifically designed or custom Prepolymers may be manufactured for client needs. All prepolymers are 100% solids. These prepolymers may be supplied with solvents upon request. The APU # indicates the % NCO. APU-16 is one our standard workhorse prepolymers in polyurea formulations and well as in the polyaspartic series of products to deliver specific performances.
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APA
APA is a new revolutionary, zero VOC, non-conventional exterior, 100% polyurea coating. This product has been designed specifically to deliver the toughness and abrasion resistant properties of that of an aromatic polyurea but provides the capability of retaining color-fastness for a full range of pigmented colors. Unlike conventional aromatic polyurea, which in a white pigmented system turns yellow in hours when left in direct sun light, APA systems can withstand direct harsh sunlight experiencing no color change after 1 year. APA is available with different hardness and reactivities. APA is available in 2 versions – horizontal and vertical. Horizontal APA has a gel time of approximately 30-45 seconds allowing the ability to broadcast into it if desired, whereas Vertical APA is a quick set material allowing to be sprayed vertically without running. APA has excellent adhesion properties allowing it to be sprayed on all types of surfaces including spray foams. APA complies with FDA 21CFR 175.105 and 21 CFR 175.300. APA is also available with fire retardant additives. These additives allow APA to meet ASTM E84 Class A. APA uses a mix ratio of 1A – 1B. APA may be applied using high pressure heated plural equipment, low pressure heated equipment or using cold spray 2K cartridge equipment. Recommended heater settings are 140°F for both primary heaters and hose heater. Machine pressure should be set at around 2000 psi.